Plastic injection molding is a key method in making things, where melted plastic is put into a mold. This way is really important for making custom plastic parts accurately and quickly.At TEAM MFG MFG, we're proud to turn your design ideas into real things with our Plastic Injection Molding. We have modern workshops that can handle lots of different projects. Whether you need a unique, one-of-a-kind model or just a few products, we can make them. We work fast, so your ideas become finished products quickly and without any problems.
TEAM MFG's process for plastic injection molding process
1
Pre-Production Services
This includes the Instant Quote service for quick engineer response and the Design for Manufacturing (DFM) Report, which identifies potential defects and offers design recommendations.
2
Analysis and Design
Mold Flow Analysis is crucial here, using predictive modeling software to analyze how molten material will behave in the mold, leading to design enhancements.
3
Mold Tooling and Sampling
This phase involves Mold Tooling Production with high-quality CNC machining for creating the plastic injection mold, followed by T1 Sample Inspection to ensure precision and quality before mass production.
4
Logistics and Delivery
The final step involves partnering with logistics companies for scheduled and timely delivery of the manufactured parts to the specified region.
5
Quality Assurance
Strict Inspection protocols are followed, adhering to international tolerance standards to ensure the parts meet required specifications.
6
Trial and Low Volume Production
Post-trial, the process shifts to Low Volume Production, focusing on manufacturing parts in batches to optimize time and cost efficiency.
Why TEAM MFG's Plastic Injection Molding
Quick Lead Times and Diverse Materials
Our lead times start at just 7 business days, including fast quote responses with design-for-manufacturing feedback. We work with a multitude of plastics, offering custom sourcing and matching to meet your specific requirements.
State-of-the-Art Machinery
Our machinery includes single, multi-cavity, and family molds, ranging from 50 to 1,100+ press tonnage. We also offer side actions including hand-loaded cores for more complex designs.TEAM MFG MFG leverages advanced hydraulic and electric injection machines. These machines are integral to our ability to produce parts with high accuracy and speed.
Uphold High Quality and Precision
Our commitment to quality is unwavering. As an ISO 9001:2015 and ITAR registered company, we adhere to the highest standards of quality inspections. From design for manufacturability (DFM) feedback to in-process CMM inspection and machine monitoring, every step is scrutinized to ensure excellence.
Precision and Consistency in Molding
Our mold cavity tolerances are highly precise, with part-to-part repeatability and critical feature tolerances that ensure consistent quality across all parts. The tolerance can be as tight as 0.01mm for critical features.
Expert Mold Design Techniques
Our mold design techniques are crafted to meet the intricate needs of each project, ensuring optimal mold performance and part quality.
Prototyping to Large Volume Production
From prototype injection molding to large volume production, our capabilities encompass a wide range of production demands.
Plastic Injection Molding Materials
From ABS and Polycarbonate to advanced PEEK and PETG, our materials are selected to
meet the diverse functional and aesthetic needs of your projects.
TEAM MFG has many surface finishes to make their products look and feel nice. They have shiny finishes made by polishing with diamonds and rough finishes made with small, hard particles and glass beads. They carefully pick the right finish for each material and part. This careful work in surface finishing makes the products look better, easier to use, and more liked by customers. This is a big part of their plastic injection molding process, where they make high-quality parts with great surface finishes.
TEAM MFG is great at plastic injection molding for different kinds of work. We create tough and exact parts for cars, making them safer and better. In healthcare, we make detailed parts for medical tools, making sure they are top quality and clean. We also work with things people use every day and electronics. This shows how we can do lots of different jobs using many types of plastic and our special molding ways.
Auto
Network Cabling
Electronics
Automation Industry
Solar Energy
Medical Machinery
Plastic Injection Molding FAQs
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