Injection Molding: Understanding Holding Pressure and Time
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Injection Molding: Understanding Holding Pressure and Time

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Holding pressure and time — two words that hold the power to make or break your injection-molded parts. Think of it as the makeup exam where the material gets its final grade. Get it right, and you've got yourself a part that's ready for the runway. Get it wrong, and it's back to the drawing board. Today, let's talk about mastering this crucial step that turns plastic from zero to hero.

Understanding the Injection Process

The injection cycle consists of:

1.Fill step: Initial cavity filling (95-98%)

2.Pack step: Compensating for shrinkage

3.Hold step: Maintaining pressure until gate freeze


A study in the International Polymer Processing journal found that optimizing these steps can reduce cycle time by up to 12% while maintaining part quality.

Importance of Optimizing Pack and Hold Times

Even small time savings compound. By optimization, we will get:

  • 1.5 seconds saved per cycle

  • 300,000 parts produced annually

  • Resulted in 125 hours of production time saved per year

  • Part quality rejection rates decreased by 22%

  • Material efficiency increased by 5%

  • Overall production costs reduced by 8%

Holding Pressure

What is Holding Pressure in Injection Molding

Holding pressure is the force applied to the molten plastic after the mold cavity has been filled. It serves several important purposes:


1.Compensates for material shrinkage as the part cools 

2.Ensures proper part density and dimensional accuracy 

3.Prevents defects like sink marks and voids

Typically, holding pressure is lower than the initial injection pressure, usually ranging from 30-80% of the injection pressure, depending on the material and part design.

Transition Point

The transition point marks the critical juncture between injection and holding phases. Research from the University of Massachusetts Lowell indicates that precise transition point control can reduce part weight variations by up to 40%.

Here's a more detailed breakdown of transition points:

Product Type Typical Transition Point Notes
Standard 95% filled Suitable for most applications
Thin-walled 98% filled Prevents short shots
Unbalanced 70-80% filled Compensates for flow imbalances
Thick-walled 90-92% filled Prevents over-packing

Transition points vary significantly based on part geometry and material characteristics. Standard products benefit from a near-complete fill before transitioning. Thin-walled items require almost full cavity filling to ensure proper part formation. Unbalanced designs need earlier transition to manage flow discrepancies. Thick-walled components transition earlier to avoid excessive packing. Recent simulation software advancements allow for precise prediction of optimal transition points, reducing setup time and material waste.

Impact of Holding Pressure on Molded Parts

Effects of Low Holding Pressure

Insufficient holding pressure can lead to a cascade of issues. A 2022 study in the International Journal of Precision Engineering and Manufacturing found that parts produced with inadequate holding pressure showed:

  • 15% increase in sink mark depth

  • 8% reduction in part weight

  • 12% decrease in tensile strength

These defects stem from inadequate compression of the plastic melt in the mold cavity, highlighting the importance of proper pressure settings.

Effects of High Holding Pressure

Conversely, excessive pressure isn't the answer. Over-pressurization can result in:

  • Up to 25% increase in internal stress

  • 10-15% higher risk of premature mold wear

  • 5-8% increase in energy consumption

High pressure forces too much plastic into the mold, leading to these problems and potentially shortening mold life.

Optimal Holding Pressure

The ideal holding pressure strikes a delicate balance. A comprehensive study by the Plastic Industry Association found that optimized holding pressure can:

  • Reduce scrap rates by up to 30%

  • Improve dimensional accuracy by 15-20%

  • Extend mold life by 10-15%

Different materials require varying holding pressures. Here's an expanded table based on industry standards:

Material Recommended Holding Pressure Special Considerations
PA (Nylon) 50% of injection pressure Moisture-sensitive, may require pre-drying
POM (Acetal) 80-100% of injection pressure Higher pressure for improved dimensional stability
PP/PE 30-50% of injection pressure Lower pressure due to high shrinkage rates
ABS 40-60% of injection pressure Balanced for good surface finish
PC 60-80% of injection pressure Higher pressure to prevent sink marks

Material properties significantly influence optimal holding pressure settings. Nylon, being hygroscopic, often requires pre-drying and moderate pressure. Acetal benefits from higher pressures to achieve tight tolerances. Polyolefins like PP and PE need lower pressures due to their high shrinkage rates. ABS strikes a balance, while polycarbonate requires higher pressures to maintain surface quality. Emerging composite materials are pushing the boundaries of traditional holding pressure ranges, necessitating ongoing research and development in process optimization.

Steps for Setting Holding Pressure

Establishing the correct holding pressure is crucial for producing high-quality injection molded parts. Follow these steps to optimize your process:


  1. Determine minimum pressure

    • Start with a low holding pressure, gradually increasing it

    • Monitor part quality, looking for signs of underfilling

    • The minimum pressure is reached when parts are consistently filled

    • This step prevents short shots and ensures complete part formation


  2. Find maximum pressure

    • Incrementally raise the holding pressure beyond the minimum

    • Observe part edges and parting lines for flash formation

    • The maximum pressure is just below the point where flashing occurs

    • This step identifies the upper limit of your pressure range


  3. Set holding pressure between these values

    • Calculate the midpoint between minimum and maximum pressures

    • Use this as your initial holding pressure setting

    • Fine-tune based on part quality and specific material characteristics

    • Adjust within this range to optimize part dimensions and surface finish


Material properties significantly influence optimal settings. For instance, semi-crystalline polymers often require higher holding pressures than amorphous ones.

Material Type Typical Holding Pressure Range
Semi-crystalline 60-80% of injection pressure
Amorphous 40-60% of injection pressure

Pro tip: Use pressure sensors in your mold cavity for real-time monitoring. They provide valuable data for precise pressure control throughout the injection and holding phases.

Multistage Injection and Holding Pressure

Multistage processes offer finer control. Research from the Journal of Applied Polymer Science shows that multistage holding can:

  • Reduce warpage by up to 30%

  • Minimize internal stress by 15-20%

  • Lower energy consumption by 5-8%


Here's a typical multistage holding pressure profile:

Stage Pressure (% of max) Duration (% of total hold time) Purpose
1 80-100% 40-50% Initial packing
2 60-80% 30-40% Controlled cooling
3 40-60% 20-30% Final dimensional control

This multistage approach allows for precise control throughout the holding phase. The initial high-pressure stage ensures proper packing, reducing the risk of sink marks and voids. The intermediate stage manages the cooling process, minimizing internal stresses. The final stage fine-tunes dimensions as the part solidifies. Advanced molding machines now offer dynamic pressure profiles, adjusting in real-time based on sensor feedback, further optimizing the process for complex geometries and materials.

Holding Time

What is Holding Time in Injection Molding

Holding time is the duration for which the holding pressure is applied. It starts after the cavity is filled and continues until the gate (the entrance to the mold cavity) freezes. 


Key points about holding time include: 

1.It allows additional material to enter the mold to compensate for shrinkage

2.Typically ranges from 3 to 10 seconds for most parts 

3.Varies based on part thickness, material properties, and mold temperature The optimal holding time ensures the gate is completely frozen, preventing material backflow while avoiding excessive internal stress or gate protrusion.

Impact of Holding Time on Molded Parts

Effects of Insufficient Holding Time

Insufficient holding time can lead to:

  • Up to 5% variation in part weight

  • 10-15% increase in internal void formation

  • 7-10% reduction in dimensional accuracy

Effects of Excessive Holding Time

While it might seem that longer is better, prolonged holding time has its drawbacks:

  • 3-5% increase in cycle time per second of excess holding

  • Up to 8% higher energy consumption

  • 2-3% increase in residual stress levels

Classic Steps for Setting Holding Time

  1. Set melt temperature

    • Consult your material datasheet for recommended temperature ranges

    • Choose a mid-range value as your starting point

    • This ensures proper material viscosity for the molding process

  2. Adjust key parameters

    • Fine-tune filling speed to achieve balanced cavity filling

    • Set transition point, typically at 95-98% cavity fill

    • Determine appropriate cooling time based on part thickness

  3. Set holding pressure

    • Use the method outlined in the previous section

    • Ensure pressure is optimized before proceeding to time adjustments

  4. Test various holding times

    • Start with a short holding time, gradually increasing it

    • Produce 5-10 parts at each time setting

    • Weigh each part using a precision scale (±0.01g accuracy)

  5. Create a weight vs. time plot

    • Use spreadsheet software to graph your results

    • X-axis: Holding time

    • Y-axis: Part weight

  6. Identify weight stabilization point

    • Look for the "knee" in the curve where weight increase slows

    • This indicates the approximate gate freeze time

  7. Finalize holding time

    • Add 0.5-2 seconds to the stabilization point

    • This extra time ensures complete gate freeze

    • Adjust based on part complexity and material characteristics

Pro tip: For complex parts, consider using cavity pressure sensors. They provide direct feedback on gate freeze, allowing for more precise holding time optimization.

Conclusion: Mastering Holding Pressure and Time in Injection Molding

The optimization of holding pressure and time stands as a cornerstone in the pursuit of high-quality injection molded parts. These parameters, often overlooked, play a pivotal role in determining the final product's dimensional accuracy, surface finish, and overall integrity.As injection molding technology continues to evolve, the importance of fine-tuning holding pressure and time remains constant. By mastering these parameters, manufacturers can achieve the delicate balance between part quality, production efficiency, and cost-effectiveness.


Remember, while general guidelines provide a starting point, each molding scenario is unique. Continuous monitoring, testing, and adjustment are key to maintaining optimal performance in the dynamic world of injection molding.


Looking to optimize your plastic manufacturing? Team MFG is your go-to partner. We specialize in tackling common challenges like ejector pin marks, offering innovative solutions that enhance both aesthetics and functionality. Our team of experts is dedicated to delivering products that exceed your expectations. Contact us rightnow.

FAQs about Holding Pressure and Time

1. What is holding pressure in injection molding?

Holding pressure is the force applied after the mold cavity fills. It maintains the part's shape during cooling, preventing defects like sink marks and voids.

2. How does holding time differ from cooling time?

Holding time is the duration pressure is applied after filling. Cooling time is the total period the part remains in the mold to solidify. Holding time is typically shorter and occurs within the cooling time.

3. Can increasing holding pressure always improve part quality?

No. While adequate pressure is crucial, excessive pressure can cause issues like warpage, flash, and increased internal stress. Optimal pressure varies by material and part design.

4. How do I determine the right holding time?

Conduct weight-based tests:

  1. Mold parts with increasing hold times

  2. Weigh each part

  3. Plot weight vs. hold time

  4. Identify where weight stabilizes

  5. Set time slightly longer than this point

5. What's the relationship between part thickness and holding pressure/time?

Thicker parts generally require:

  • Lower holding pressure to prevent over-packing

  • Longer holding times due to slower cooling

Thin-walled parts often need higher pressure and shorter times.

6. How does material choice affect holding pressure settings?

Different materials have varying shrinkage rates and viscosities. For example:

  • Nylon: ~50% of injection pressure

  • Acetal: 80-100% of injection pressure

  • PP/PE: 30-50% of injection pressure

Always consult material datasheets for guidance.

7. What are the signs of insufficient holding pressure or time?

Common indicators include:

  • Sink marks

  • Voids

  • Dimensional inaccuracies

  • Weight inconsistencies

  • Short shots (in extreme cases)


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